(a) Preparation of the Fat Corps.
The success
of enfleurage depends to a great extent upon the quality of the fat base employed.
Utmost care must be exercised when preparing the corps. It must be practically
odorless and of proper consistency. If the corps is too hard, the blossoms will
not have sufficient contact with the fat, curtailing its power of absorption and
resulting in a subnormal yield of flower oil. On the other hand, if too soft, the
corps has a tendency to engulf the flowers so that the exhausted ones are difficult
to remove and retain adhering fat, which entails considerable shrinkage and loss
of corps. The consistency of the corps must, therefore, be such that it offers a
semihard surface from which the exhausted flowers can easily be removed. Since
the whole process qf enfleurage is carried out in cool cellars, every
manufacturer must prepare his corps according to the temperature prevailing in his
cellars during the months of the flower harvest.
Many years of experience have proved that a
mixture of one part of highly purified tallow and two parts of lard are eminently
suitable for enfleurage. This mixture assures a suitable consistency of the corps
in conjunction with high power of absorption. The author carried out a series of
experiments with various mixtures of vegetable fats, especially hardened vegetable
fats which do not easily turn rancid. He also experimented with all kinds of antioxidants
and glycoside splitting compounds, incorporating them into the corps before enfleurage.
The result was a variety of interesting qualities and widely different yields of
flower oils, but the highest quality of floral oils most true to nature resulted
from the old-fashioned mixture of lard and tallow.
Mineral oils, too, have been suggested as
bases for enfleurage work, and on a limited scale have been practically employed;
but they offer no real advantage because their power of absorption is very small
as compared with that of animal fats. Furthermore, it is exceedingly difficult to
extract and isolate small quantities of absorbed flower oils from the mineral oils
with alcohol or by other means.
Many other substances have been suggested as
bases for enfleurage, and have been patented for this purpose, but none so far has
attained any wide commercial application. For instance, according to French Patent
836,172, January 12, 1939 (I. G. Farbenindustrie A.-G.),29 essential
oils and natural flower oils are extracted by treatment of the plant material with
esters of polyhydric aliphatic alcohols, containing at the most 6 carbon atoms,
with fatty acids of high molecular weight, as obtained by oxidation of paraffin
hydrocarbons of high molecular weight. Thus esters of glycol, glycerol,
erythritol, mannitol, hexitol or trimethylolpropane may be used.
The fat corps is prepared in the Grasse factories
during the winter months when they are not busy with the processing of flower
crops. The crude pieces of tallow and lard, mostly of French and Italian origin,
are purified according to a tedious old-fashioned method. The crude fats are
carefully cleaned by hand, all adhering particles of skin and blood vessels removed,
then crushed mechanically and finally beaten in a current of cold water. After all
impurities have been removed, the fat is melted gently on a steam bath. Small quantities
of benzoin (0.6 per cent) and alum (0.15 to 0.30 per cent) are then added. This
preservation is very important, as otherwise the corps will turn rancid during the
hot summer months. While benzoin acts as a preservative, the adding of alum causes
impurities to coagulate during the heating ; when rising to the surface they
can be skimmed off with a spoon. The warm fat is filtered through cloth, then left
to cool and stand, so that any water may separate.
(During the past years chemistry has made great
progress in regard to antioxidants for fats and oil, several of which could undoubtedly
be used for preservation of the enfleurage corps employed in the Grasse region.)
The fat corps thus prepared is white, of smooth,
absolutely uniform consistency, free of water and practically odorless. If well
prepared and properly stored, it will resist rancidity for several years.
Some manufacturers also add small quantities of
orange flower or rose water when preparing the corps. This seems to be done for
the sake of convention. Such additions somewhat shade the odor of the finished product
by imparting a slight orange blossom or rose note.
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